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82.  Metal Processing and Metal Working Industry

Chapter Editor: Michael McCann


Table of Contents

Tables and Figures

General Profile

Smelting  and Refining Operations

Smelting and Refining
Pekka Roto

Copper, Lead and Zinc Smelting and Refining

Aluminium Smelting and Refining
Bertram D. Dinman

Gold Smelting and Refining
I.D. Gadaskina and L.A. Ryzik

Metal  Processing and Metal Working

Foundries
Franklin E. Mirer

Forging and Stamping
Robert M. Park

Welding and Thermal Cutting
Philip A. Platcow and G.S. Lyndon

Lathes
Toni Retsch

Grinding and Polishing
K. Welinder

Industrial Lubricants, Metal Working Fluids and Automotive Oils
Richard S. Kraus

Surface Treatment of  Metals
J.G. Jones, J.R. Bevan, J.A. Catton, A. Zober, N. Fish, K.M. Morse, G. Thomas, M.A. El Kadeem and Philip A. Platcow

Metal Reclamation
Melvin E. Cassady and Richard D. Ringenwald, Jr.

Environmental Issues in Metal Finishing and Industrial Coatings
Stewart Forbes

Tables

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1. Inputs & outputs for copper smelting
2. Inputs & outputs for lead smelting
3. Inputs & outputs for zinc smelting
4. Inputs & outputs for aluminium smelting
5. Types of foundry furnaces
6. Process materials inputs and pollution outputs
7. Welding processes: Description & hazards
8. Summary of the hazards
9. Controls for aluminium, by operation
10. Controls for copper, by operation
11. Controls for lead, by operation
12. Controls for zinc, by operation
13. Controls for magnesium, by operation
14. Controls for mercury, by operation
15. Controls for nickel, by operation
16. Controls for precious metals
17. Controls for cadmium, by operation
18. Controls for selenium, by operation
19. Controls for cobalt, by operation
20. Controls for tin, by operation
21. Controls for titanium, by operation

Figures

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Wednesday, 16 March 2011 19:37

General Profile

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The metal smelting and refining industry processes metal ores and scrap metal to obtain pure metals. The metal working industries process metals in order to manufacture machine components, machinery, instruments and tools which are needed by other industries as well as by the other different sectors of the economy. Various types of metals and alloys are used as starting materials, including rolled stock (bars, strips, light sections, sheets or tubes) and drawn stock (bars, light sections, tubes or wire). Basic metal processing techniques include:

  • smelting and refining of metal ores and scrap
  • casting molten metals into a given shape (foundry)
  • hammering or pressing metals into the shape of a die (hot or cold forging)
  • welding and cutting sheet metal
  • sintering (compressing and heating materials in powder form, including one or more metals)
  • shaping metals on a lathe.

 

A wide variety of techniques are used to finish metals, including grinding and polishing, abrasive blasting and many surface finishing and coating techniques (electroplating, galvanizing, heat treatment, anodizing, powder coating and so forth).

 

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Contents

Preface
Part I. The Body
Part II. Health Care
Part III. Management & Policy
Part IV. Tools and Approaches
Part V. Psychosocial and Organizational Factors
Part VI. General Hazards
Part VII. The Environment
Part VIII. Accidents and Safety Management
Part IX. Chemicals
Part X. Industries Based on Biological Resources
Part XI. Industries Based on Natural Resources
Part XII. Chemical Industries
Part XIII. Manufacturing Industries
Part XIV. Textile and Apparel Industries
Part XV. Transport Industries
Part XVI. Construction
Part XVII. Services and Trade
Part XVIII. Guides